Material
Spring Steel EN 10 132-4 C67S + QT
Thickness: 0.5 mm
Laser cut perimeter + holes
254x241 mm
Graphics
Minimum line thickness: 0.25 mm
Printing thickness - 2.5 - 3 µm
Screen printing - Mix of Glasfabre GL70 with ULTEM1000-S3FP
Screen printing graphics
NOTE: The DXF may not render the same in every software, use PDF (Only Q-CAD can render it properly)
Printing errors catalog
Powder coating
Material - Ultem1000
Surface treatment: ZnPh 10 g/m2 (ISO 9717)
Processing temperature: 340 °C 15 min (400 °C preheat, 360 °C for 15 minutes - Oven measurement)
Coating thickness: 50 - 100 um
Roughness: Ra = 6-13 um (Controlled strictly in printing area outlined by screen printing)
Adhesion specs: Cross-cut (ISO2409) - G0 - G1
Controlling specs
Powder - Each bag checked with PSD measurement
1 pcs out of 270 pcs (For first 3 months at least)
18 pcs of samples with quality error gave to Technicoat
Tooling specs
5 frames, 54 pcs each, 25 frames total (Powder coating)
50 pcs in one cage, 6 cages (ZnPh)